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MFGManufacturing

Plan, produce and ship with machines and AMRs reporting live

BOM, production planning, job work, quality, weighbridge and machine monitoring, connected to GST, e-way bill and costing. AI predicts machine failures and tells you where scrap is coming from.

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Powered by ERP CorePIMCRM
erp.avinyaerp.com / manufacturingLIVE
Output today8,420 units+5.8%
OEE76.4%Target 80%
Scrap2.1%−0.4 pts
Orders due this week234 at risk
Live trend● streaming
6.9k7.5k8.0k8.6k
› CNC-1 · cycle 4,812 · 42 s
Problems we solve

What goes wrong today, and how we fix it

ProblemNo real cost per unit
With Avinya

Actual material, labour and overhead are captured per work order.

ProblemMachines fail without warning
With Avinya

Vibration and temperature sensors predict failure days ahead.

ProblemMaterial waiting on the line
With Avinya

AMRs move material from store to line based on the production plan.

ProblemPaperwork for dispatch
With Avinya

E-way bill and e-invoice generate from the dispatch screen.

End-to-end workflow

One flow from start to finish

Every step updates records, accounts and dashboards in real time. Nobody types the same thing twice.

1Sales orderDealer or direct
2Plan & BOMMaterial and capacity check
3Material issueAMR delivers to line
4Production & QCMachine data captured
5Finished goodsWeighed and labelled
6DispatchE-way bill and invoice
Complete module list

Everything a manufacturing business needs

8 modules and 32 features. Availability of each feature is confirmed during your demo.

01BOM & routing

Multi-level BOMs with operations.

  • Alternate materials
  • Routing per work centre
  • Version control
  • Cost roll-up
02Production planning

Plan against orders and capacity.

  • MRP run
  • Capacity view by machine
  • Work orders
  • Shift planning
03Job work

Material sent out and received back.

  • Challans and returns
  • Job worker ledger
  • Pending material report
  • ITC-04 support
04Quality control

Inspection at every stage.

  • Incoming, in-process, final QC
  • Sampling plans
  • Rejection and rework
  • Certificates of analysis
05Weighbridge & scales

Weights captured directly.

  • Weighbridge integration
  • Gross, tare, net
  • Photo capture
  • Linked to GRN and dispatch
06Machine monitoring

Live OEE from machine sensors.

  • Run, idle, down states
  • Downtime reasons
  • Vibration and temperature
  • OEE dashboard
07Dealer portal

Dealers order and track online.

  • Price lists and schemes
  • Order tracking
  • Ledger and payments
  • WhatsApp ordering
08Accounts, GST & costing

Factory books in the same ERP.

  • E-invoice and e-way bill
  • Work-order costing
  • Variance analysis
  • AI audit on vouchers
Live dashboard

What the owner sees, live

Every number updates as bills, scans and machine readings arrive.

Sample data
Output today
8,420 units
+5.8%
OEE
76.4%
Target 80%
Scrap
2.1%
−0.4 pts
Orders due this week
23
4 at risk

Units produced per day, last 14 days

14 days
6.9k7.5k8.0k8.6kD-13D-7Today

Downtime reasons (%)

Changeover 34%Breakdown 26%Material wait 18%Quality hold 12%Other 10%34%Changeover
Changeover34%
Breakdown26%
Material wait18%
Quality hold12%
Other10%

OEE by machine and hour (%)

Grid analytics · last 4 weeks
CNC-1CNC-1 · 6:00 · 27CNC-1 · 7:00 · 46CNC-1 · 8:00 · 73CNC-1 · 9:00 · 90CNC-1 · 10:00 · 72CNC-1 · 11:00 · 51CNC-1 · 12:00 · 32CNC-1 · 13:00 · 28CNC-1 · 14:00 · 51CNC-1 · 15:00 · 71CNC-1 · 16:00 · 95CNC-1 · 17:00 · 72CNC-1 · 18:00 · 47CNC-1 · 19:00 · 22CNC-2CNC-2 · 6:00 · 30CNC-2 · 7:00 · 39CNC-2 · 8:00 · 73CNC-2 · 9:00 · 83CNC-2 · 10:00 · 74CNC-2 · 11:00 · 48CNC-2 · 12:00 · 33CNC-2 · 13:00 · 26CNC-2 · 14:00 · 49CNC-2 · 15:00 · 69CNC-2 · 16:00 · 85CNC-2 · 17:00 · 71CNC-2 · 18:00 · 50CNC-2 · 19:00 · 28Press-1Press-1 · 6:00 · 24Press-1 · 7:00 · 52Press-1 · 8:00 · 78Press-1 · 9:00 · 100Press-1 · 10:00 · 86Press-1 · 11:00 · 53Press-1 · 12:00 · 35Press-1 · 13:00 · 27Press-1 · 14:00 · 53Press-1 · 15:00 · 81Press-1 · 16:00 · 95Press-1 · 17:00 · 81Press-1 · 18:00 · 56Press-1 · 19:00 · 32Press-2Press-2 · 6:00 · 20Press-2 · 7:00 · 40Press-2 · 8:00 · 56Press-2 · 9:00 · 65Press-2 · 10:00 · 53Press-2 · 11:00 · 38Press-2 · 12:00 · 28Press-2 · 13:00 · 20Press-2 · 14:00 · 32Press-2 · 15:00 · 60Press-2 · 16:00 · 69Press-2 · 17:00 · 51Press-2 · 18:00 · 31Press-2 · 19:00 · 19MouldingMoulding · 6:00 · 25Moulding · 7:00 · 46Moulding · 8:00 · 73Moulding · 9:00 · 86Moulding · 10:00 · 75Moulding · 11:00 · 45Moulding · 12:00 · 25Moulding · 13:00 · 31Moulding · 14:00 · 55Moulding · 15:00 · 74Moulding · 16:00 · 92Moulding · 17:00 · 82Moulding · 18:00 · 53Moulding · 19:00 · 32PackingPacking · 6:00 · 33Packing · 7:00 · 54Packing · 8:00 · 79Packing · 9:00 · 91Packing · 10:00 · 82Packing · 11:00 · 52Packing · 12:00 · 35Packing · 13:00 · 28Packing · 14:00 · 54Packing · 15:00 · 77Packing · 16:00 · 95Packing · 17:00 · 83Packing · 18:00 · 48Packing · 19:00 · 31681012141618
LowHigh (≈100)Current hour

Planned vs actual output by day (hundred units)

022.54567.590Actual 82Planned 84MonActual 84Planned 84TueActual 80Planned 84WedActual 86Planned 84ThuActual 84Planned 84FriActual 70Planned 72Sat
ActualPlanned
AI insightsupdated 2 min ago
  • CNC-2 vibration is 18% above its normal band. Schedule a bearing check within 5 days.Predictive maintenance
  • Scrap on Press-1 doubles on night shift with material lot L-2290.Scrap root-cause
  • Dealer demand for SKU FG-118 will rise 22% next month. Plan 2 extra shifts.Demand forecast

Work orders

4 rows
Work orderProductProgressDueTrendStatus
WO-3381Bracket B-1292%TodayOn track
WO-3384Housing H-464%TomorrowOn track
WO-3386Panel P-738%TomorrowWatch
WO-3390Gear G-212%TodayAction needed
Real-time connectivity

Every device and robot, on one live map

Scanners, sensors, terminals and machines report through a local gateway that keeps working offline. Each event reaches the ERP within seconds.

FACTORY FLOOR · SIMULATION
Devices online8/8
Robots active2
Events / min42
Gateway latency14 ms
AMR-01Robot · moving
90%bat
AMR-02Robot · picking
81%bat
CNC-1Machine sensor
12 msok
CNC-2Machine sensor
15 msok
Press-1Machine sensor
18 msok
Press-2Machine sensor
21 msok
Cobot-1Collaborative robot
24 msok
WeighbridgeWeighbridge
27 msok
ScannerBarcode scanner
30 msok
QC testerTest bench
33 msok
Live event stream → ERP
CNC-1 · cycle 4,812 · 42 s
AMR-01 · coil C-221 delivered to Line 1
Cobot-1 · 120 parts palletised
Weighbridge · truck MH04 · net 12,420 kg
AI for manufacturing

Models trained on how your business runs

AI modelPredictive maintenance

Learns normal vibration and temperature per machine and warns before breakdowns.

AI modelScrap root-cause

Links scrap to machine, shift, operator and material lot.

AI modelDemand-based planning

Forecasts dealer demand to plan production weeks ahead.

AI modelCost variance alerts

Flags work orders where actual cost exceeds standard.

Mobile apps

Three apps for manufacturing teams

Each app works offline and syncs with the same live data.

Factory OwnerOwners & plant heads
  • Output, OEE and scrap live
  • Orders at risk
  • Machine alerts
  • Cost per unit
AndroidiOSOffline-ready
Supervisor appShift supervisors
  • Live machine state
  • Log downtime reasons
  • Record QC checks
  • Shift handover notes
AndroidiOSOffline-ready
Dealer orderingDealers
  • Price lists and schemes
  • Order and production status
  • Ledger and payments
  • Dispatch tracking
AndroidiOSOffline-ready

Devices & integrations

8
Machine sensors (vibration, temp, current)PLCs via gatewayWeighbridgesBarcode and label printersCollaborative robotsAMRs for material movementBiometric attendanceE-way bill / IRP

What we don't do

  • Full MES for large process plants
  • CAD / PLM
  • SCADA control

For these we integrate with a specialist system instead.

FAQ

Questions manufacturing owners ask

Do we need new machines for monitoring?

No. Add-on sensors or a PLC connection through our gateway work with most existing machines.

Which AMRs do you support?

AMR task dispatch works with robots that expose a fleet API. Share your model and we confirm during the demo.

Is job work and ITC-04 supported?

Yes. Challans, returns and job worker ledgers feed the ITC-04 report.

Can dealers order on WhatsApp?

Yes. Orders go to the ERP for approval with live stock and price lists.

See Manufacturing on your own data

A 30-minute demo with your items, bills and devices. No slides.

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